Boneyard Tools

Reorder Point Calculator

Work out the stock level that should trigger your next purchase order. Enter your average daily demand, supplier lead time and a safety stock buffer (or let the tool size that buffer from demand variability and a target service level) to get your reorder point.

How to calculate a reorder point

  1. Enter your average daily demand, the number of units you sell or use per day.
  2. Enter your supplier lead time in days, from placing an order to receiving stock.
  3. Add a safety stock buffer, or switch to service-level mode to size it from demand variability.

Examples

Steady seller with a buffer

10 units/day, 7 day lead time, 20 units safety stock
Lead time demand 70, reorder point 90

Buffer from a 95% service level

10 units/day, 4 day lead time, demand std dev 5, service level 0.95
Safety stock 16.45, reorder point 56.45

Frequently asked questions

What is the reorder point formula?

Reorder point = (average daily demand x lead time in days) + safety stock. The first part is your lead time demand, the units you expect to sell while you wait for a new order to arrive. Safety stock is an extra buffer against demand spikes or supplier delays. When stock on hand falls to the reorder point, you place your next order.

How do I choose a safety stock level?

If your demand and lead times are steady, a simple rule of thumb (for example a few days of average demand) is fine. If they vary, use the service-level method: safety stock = z x demand standard deviation x square root of lead time, where z reflects how often you want to avoid a stockout. This tool can compute that buffer for you from a 90%, 95%, 97.5% or 99% service level.

What is a service level and which one should I pick?

Service level is the probability you will not run out of stock during the lead time. A 95% service level (z = 1.645) means you expect to be in stock about 95% of cycles. Higher service levels need more safety stock, so they tie up more cash; common choices are 90%, 95%, 97.5% and 99%. Pick higher levels for bestsellers and items with long or unreliable lead times.

What units should I use?

Use consistent units throughout. Daily demand and safety stock are in product units, and lead time is in days. The reorder point comes back in the same product units, so when your on-hand quantity reaches that number it is time to reorder.

Does a higher reorder point mean I carry more stock?

Yes. A longer lead time, higher demand or a larger safety buffer all raise the reorder point, which means you trigger orders sooner and hold more inventory on average. The goal is a level that comfortably covers demand during the lead time without overstocking and tying up cash in slow-moving goods.

Is my data sent anywhere?

No. The calculation runs entirely in your browser. Nothing you enter is uploaded, logged or stored.

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