Boneyard Tools

Cutting List Calculator

This calculator sizes a lumber order before you cut a single piece. Enter the finished length of one part, how many parts you need, the stock board length, your saw kerf and any trim removed from each board. It returns how many pieces fit per board, the whole boards to buy and the offcut left on each one, with the kerf lost between cuts already accounted for.

How to plan a cutting list

  1. Enter the finished length of one piece in inches.
  2. Enter the quantity of pieces you need to cut.
  3. Enter the stock board length in inches for the lumber you will buy.
  4. Set the saw kerf, usually about 0.125 in, and any trim removed from each board.
  5. Read the pieces per board, boards needed and offcut, then copy the cut list.

Examples

Ten 18 in shelves from 8 ft boards

Piece 18 in, quantity 10, stock 96 in, kerf 0.125 in, trim 0
5 pieces per board, 2 boards, 5.5 in offcut

Eight 24 in rails from 8 ft boards

Piece 24 in, quantity 8, stock 96 in, kerf 0.125 in, trim 0
3 pieces per board, 3 boards, 23.75 in offcut

Six 30 in legs with 2 in trimmed off each board

Piece 30 in, quantity 6, stock 96 in, kerf 0.125 in, trim 2 in
3 pieces per board, 2 boards, 3.75 in offcut

Frequently asked questions

How many boards do I need?

Divide the usable board length by the piece length plus one kerf to get pieces per board, then divide your quantity by that and round up. For ten 18 in pieces from 96 in boards you get 5 per board, so you need 2 boards.

What is the saw kerf and why does it matter?

The kerf is the width of material the blade turns into dust on each cut, often about 1/8 in for a table saw. Across many cuts it adds up, so ignoring it can leave you one piece short on the last board.

How is the kerf counted in the math?

Each piece needs its own length plus one kerf except the last one, so pieces per board is floor((usable + kerf) / (piece length + kerf)). Counting one fewer kerf than pieces matches how a real cut sequence ends without a trailing kerf.

What does trim per board do?

Trim is length cut off the end of each board to square it or remove a split or defect before cutting parts. It is removed first, lowering the usable length on every board, which can reduce the pieces that fit.

Why is my offcut so large on the last board?

The offcut shown is for a board holding a full set of pieces. The final board often holds fewer, so its real leftover is longer than the figure shown. Set that longer drop aside for smaller parts or test cuts.

What if a piece is longer than the board?

Then nothing fits a single board and the tool reports zero pieces per board and zero boards. You will need longer stock, or you must join shorter pieces with a scarf or butt joint to reach the length.

Does it handle different units?

Every field is in inches. If you work in feet, multiply by 12 first, and if you work in millimetres, convert to inches so the piece, stock, kerf and trim all share one unit.

Does it optimize mixed piece lengths?

No. This tool plans one repeated piece length at a time, which covers most shelf, rail and slat runs. For a mix of different lengths on the same board, run each length separately or use a full nesting cut optimizer.

Is anything I enter sent to a server?

No. The calculation runs in your browser, so your project dimensions stay on your device and nothing is uploaded or stored.

Learn more

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